Modular conveyor systems offer endless possibilities for configurations, particularly when an applications engineer is using Glide-Line’s IMPACT! configurator for the layout. When you’re in need of some inspiration to solve your customer’s challenging process needs, look no further. Here is a collection of unique modular assembly conveyor layouts, pallet conveyor automation systems layouts, and flexible conveyor system layouts we’ve seen benefit from our configurable conveyors.
A vertical bypass solution saves space and time in the manufacturing process. When our client’s customer required a process to be performed on each individual product, the typical solution would be to build a bypass around the workstation to keep the products moving upstream while the process was performed. Instead, we built an open center pallet elevator with a second bypass conveyor. This way, the product would rise up in an elevator to have a process done above the trunk line. Within that same elevator, another pallet can keep product moving through the elevator at the trunk line. While one was being processed, the product could keep moving to additional elevators along the conveyor.
Minimizing slippage and eliminating backpressure through a zero backpressure conveyor system like Glide-Line's Zero Contact Zoned Conveyor can eliminate thousands of dollars or more in wasted damaged products. In one example, a client’s customer needed to convey specialty refrigerator doors through an assembly process. These highly polished stainless steel doors required incredibly smooth handling to avoid dents or scratches. We placed the doors directly on a soft belt surface, and by controlling zone to zone movement with the Glide-Line's Zero Contact Zoned Conveyor, were able to significantly reduce the amount of damaged product annually because there was no relative belt to product movement. The belt never moved separately underneath each door.
Recently, we were faced with an application where a robot needed to pick a part up directly out of a pallet elevator to save space. We were able to modify the way our vertical transport unit is designed to easily raise the pallet up to a height where the robot could grab the product, make it accessible for the robotic tool and the design engineer saved space and design efforts.
In another example, we designed a system with the input of our client’s application engineer to move a relatively large product on a 5 ft x 5 ft pallet around a whole conveyor system and give their team easy access to the product as it moved. The process required a number of lift and transfer units and multi-strand conveyors – a total of four – working simultaneously. Because of the way our conveyors are designed, the large size requirement didn’t need customization; we simply configured a standard conveyor to meet the size. This meant no additional cost, lead time, or delivery time impacted the client’s final conveyor installation.
We’ve found our unique assembly conveyor layouts can be used in nearly any industry, but some industries require unique solutions more frequently. If you’re an applications engineer working with a client in one of these industries, consider stepping outside the norm and exploring a more creative way to build automation conveyor systems.
Flexible conveyor systems are the perfect solution for challenging manufacturing processes. Customizing some conveyor systems can be cost prohibitive and time intensive, but a flexible system like Glide-Line’s 360, Zero Contact Zoned Conveyor, or multi-strand conveyors amount to millions of standard configurations perfectly suited to meet your exact needs.
Read more in our ebook, Ultimate Guide to Creating a Flexible Automation Conveyor Application Solution.