A Zero Contact Zoned Conveyor is especially helpful for applications like medical equipment, vials, appliance doors, thermoformed trays or container lids. Basically any fragile product handling application, because this solution allows you to accumulate products like totes and trays into specific zones without them ever touching. This means no backpressure, no contact, and zero friction on the belt that could lead to particulates or debris ending up on products.
Let’s look at how you can optimize your conveyor accumulation strategies with a Zero Contact Zoned Conveyor.
Alternatively, a Zero Contact Zoned Conveyor overcomes these challenges by:
Because there is zero backpressure and zero friction, products travel into the accumulation zone smoothly and gently. To design the ideal solution, you can pick from two base systems including a roller chain or timing belt conveying medium. For heavier totes or trays, the roller chain is the better option while loads below 250 pounds can use the timing belt solution. Check out the exact differences between the two base systems here.
Zoned accumulation means you can handle any kind of tote or tray within a zone including lifts, transfers, or rotations. You can gently hand off items between process stages without sharp stops or fast starts.
As you control the speed of each entry and exit, you have smooth acceleration and deceleration according to your application requirements. By including product handling accessories between segments, you have the necessary design freedom to expertly handle all your items throughout the facility and deliver each tote or tray to the right area, intact, and without any damage.
If you need an elegant accumulation and tote handling conveyor design, discuss your requirements with Glide-Line today.