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New Ways To Combine Multiple Functions and Tasks Within One Conveyor Lift

Posted by Craig Newberry | Monday, December 10, 2018

Utilizing minimal space to develop an automation process is a common challenge with our integrator clients; conveyor systems that reduce floor space are the solution. Consider completing tasks within an elevator application to significantly reduce the conveyor floor space that would otherwise be needed to complete the process off the main line. This solution can help:

  • Eliminate process or layout complexity
  • Combine steps to improve efficiency
  • Simplify training and maintenance
  • Save space on the assembly floor

 

 


Eliminate Complexity with Innovative VTU Applications

Locating or rotating a product on a conveyor line is typically a separate function requiring additional equipment. Glide-Line’s VTUs can accomplish this within the lift. The product can be conveyed inside the lift and the pallet itself can rotate on the conveyor deck!

Tilting Deck Vertical Transfer Unit

Improve Efficiency by Combining Steps

We’ve recently completed a Tilting Deck VTU to allow our clients to combine multiple steps within an elevator shaft.  This VTU is designed so the deck can be tilted toward a robot to improve visual or functional access. Using the Tilting Deck VTU, robotic operations can occur within the lift. Combining the lifting and tilting with an entire operation by a robot, all occurring within one VTU, eliminates multiple process steps that otherwise would have required stops for each.

 


Reduce Conveyor Floor Space

Many design engineers are unaware of another way to apply elevators within your automated conveyor system: using VTUs to combine multiple steps within the system, eliminating the need for wider conveyors or additional stations and/or robotics.

Because our elevator motors are servo-driven, we’re able to stop the deck motion smoothly and with precision. This functionality opens many doors for design engineers to use our pallet elevators to multi-task and add more than two lines as offshoots from a lift. An industry standard pneumatic lift can only accomplish two stops, and neither stop will be smooth.



Simplify Training & Maintenance

The Glide-Line 360 concept (which is what we use to build our VTUs) is, in fact, a linear actuator. It’s nothing more than a traditional timing-belt driven actuator – with the exception that it’s tightly integrated with the conveyor. There are definite benefits:

  1. First, the service parts are identical to the rest of your conveyor.
  2. Second, you don’t need to source multiple parts from multiple vendors and integrate them all together. It all comes from Glide-Line, pre-assembled and ready to go.  
  3. Third, you only need to train your maintenance employees to fix conveyors, elevators and an actuator from one company.
  4. Finally, with Glide-Line, the parts are simple (and the results are impressive).


So, why aren’t other conveyor manufacturers offering these types of solutions? Who knows? To us, it seems like an obvious solution to a problem many integrators are facing. Glide-Line sees how customized conveyor options for innovative, motion controlled conveyors can help design engineers solve challenges while keeping costs in line with clients’ budgets. We’ve made it our mission to fill this gap for integrators, and we’ve made sure we’re the expert resource for creative conveyor solutions when we’re needed.

We help concept innovative, multi-functional conveyor solutions as part of our process when we assist integrators with quotes. It’s what we do. When it comes to non-traditional solutions, or conveyors that, by most standards, would require complex or customized components, Glide-Line applies simple but flexible options to create a customized standard option that’s usually more efficient, more cost-effective, and saves space.


Download the ebook: Innovative Ways to Create Customized Lifts & Vertical Conveyors. Click Here.

Topics: Vertical Transport Conveyors, Conveyor System Designs

Written by Craig Newberry

Craig Newberry is a Product Specialist for Glide-Line. His past involvement in a variety of competitive sports along with current passion for obstacle course races spills over into his desire to drive business forward. Concurring challenges is what motivates him on daily basis, while his family is what fuels his desire to succeed in life. Although a bit of an adrenaline junky, he also tries to live by a brilliant statement made by Ferris Bueller “life moves pretty fast, if you don’t stop and look around once in a while, you may miss it.”

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Glide-Line offers the most versatile multi-strand panel and pallet-handling solution available for the assembly automation industry.

We solve problems that other conveyor systems manufacturers won’t. We developed Glide-Line from the ground up with a few key, driving factors in mind. First, our conveyors had to be robust and reliable. Second, they would be simple – easy to maintain and service. Finally, we insisted on flexible configurability, creating an efficient, hassle-free customer experience. We’ve built the most versatile multi-strand panel and pallet-handling solution available for the assembly automation industry.

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